考慮接觸熱阻與對流換熱系數(shù)修正的滾珠絲杠副溫升建模與分析

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關(guān)鍵詞:滾珠絲杠副;接觸熱阻;對流換熱;有限元分析
中圖分類號:TH132.1;TK121文獻(xiàn)標(biāo)志碼:A
DOI:10.7652/xjtuxb202507008 文章編號:0253-987X(2025)07-0077-10
Modeling and Analysis of Temperature Rise in Ball Screw Pairs Considering Thermal Contact Resistance and Convective Heat Transfer Coefficient Corrections
WANG Hao1,JIANG Gedong1'2,YANG Hanbo 1,2 , JING Yabin1 , WANG Haitao 1,2 ,MEI Xuesong1,2 (1.School of Mechanical Engineering,Xi’an JiaotongUniversity,Xi'an 71oo49,China; 2.Shaanxi Provincial KeyLaboratoryof IntelligentRobots,Xi’an 7loo49,China)
Abstract: To address the challenges of quantifying the contact thermal resistance caused by microscopic interfacial morphology in finite element thermal analysis of ball screw pairs and the variation of convective heat transfer coeficients under dynamic operating conditions, an equivalent loading method for contact thermal resistance in ball screw pairs is proposed and a thermal analysis model incorporating corrected contact thermal resistance and convective heat transfer coeficients is established. Based on the MB fractal theory,the contact thermal resistance between components of the ball screw pair is calculated,and the thermal boundary conditions of the screw under different operating conditions are determined. Temperature field simulation results for a specific screw model show that when contact thermal resistance is considered,the temperature differences between the screw/nut and nut/worktable interfaces increase across all operating conditions,with the maximum difference rising from 1°C to 7.2°C . After accounting for convective heat transfer coefficient variations,the overall temperature rise of the screw decreases,and a 4.8°C temperature reduction is observed at the nut/worktable interface. Experimental measurements of the worktable temperature are conducted to validate the simulation model. Compared with experimental results,the calculation errors for temperature rise at the nut node decrease from 29.5% to 3.63% ,and at the worktable node from 46.8% to 5.6% after implementing the proposed corrections. The developed thermal analysis model demonstrates applicability for temperature prediction in ball screw pairs under varying rotational speeds.
Keywords: ball screw pair; contact thermal resistance; convective heat transfer; finite elementanalysis
滾珠絲杠副作為數(shù)控機(jī)床中的精密部件,能夠?qū)⑺欧姍C(jī)的旋轉(zhuǎn)運動轉(zhuǎn)換為平臺的線性往復(fù)運動,且具有傳動效率高、定位精確的特點[1-2]。(剩余13631字)